NATM-2000型(xing)熒光(guang)磁粉探(tan)傷機

NATM-2000型熒光磁粉探傷機介紹

NATM-2000型熒(ying)光磁(ci)(ci)(ci)粉探(tan)(tan)(tan)傷機(ji)(ji)為(wei)機(ji)(ji)電一體(ti)式，主(zhu)要用于濕式磁(ci)(ci)(ci)粉法檢(jian)查工(gong)件零件外表(biao)面、端面及(ji)其近(jin)表(biao)面任意方向的裂紋(wen)缺陷。熒(ying)光磁(ci)(ci)(ci)粉探(tan)(tan)(tan)傷機(ji)(ji)的周向磁(ci)(ci)(ci)化采用直接通電磁(ci)(ci)(ci)化方法，縱向磁(ci)(ci)(ci)化釆(bian)用雙線圈外加磁(ci)(ci)(ci)場方法， 一次性復合(he)磁(ci)(ci)(ci)化，全方位檢(jian)查工(gong)件表(biao)面及(ji)其近(jin)表(biao)面的各種裂紋(wen)、細(xi)微(wei)缺陷。交流(liu)磁(ci)(ci)(ci)化電流(liu)均帶斷電相位控制，既適(shi)合(he)連續(xu)法，又可進行剩磁(ci)(ci)(ci)法探(tan)(tan)(tan)傷檢(jian)測。

熒光磁(ci)粉(fen)探傷機的(de)控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)電(dian)路釆用(yong)可(ke)編程(cheng)序控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)器系列產品（簡稱PLC）集中控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)，具(ju)有手動(dong)(dong)(dong)(dong)控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)和自動(dong)(dong)(dong)(dong)控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)功能(neng)，手動(dong)(dong)(dong)(dong)控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)時可(ke)進(jin)行設備(bei)的(de)每個功能(neng)動(dong)(dong)(dong)(dong)作的(de)單步手動(dong)(dong)(dong)(dong)操(cao)作控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)。自動(dong)(dong)(dong)(dong)控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)時設備(bei)自動(dong)(dong)(dong)(dong)執行PLC內部自動(dong)(dong)(dong)(dong)程(cheng)序，實現工(gong)件夾緊、轉動(dong)(dong)(dong)(dong)、噴淋、復合磁(ci)化、轉動(dong)(dong)(dong)(dong)觀察、退磁(ci)、松開等一(yi)系列動(dong)(dong)(dong)(dong)作的(de)半自動(dong)(dong)(dong)(dong)化。自動(dong)(dong)(dong)(dong)程(cheng)序連(lian)續執行，循環往復。如需要立即結(jie)束(shu)，按動(dong)(dong)(dong)(dong)復位按鈕開關，自動(dong)(dong)(dong)(dong)程(cheng)序立即結(jie)束(shu)，回到初(chu)試狀(zhuang)態(tai)。

主電路釆用(yong)(yong)可(ke)控硅無級調壓技術(shu)，設(she)備(bei)(bei)的周(zhou)、縱向磁化(hua)電流實(shi)現(xian)無級可(ke)調。 設(she)備(bei)(bei)釆用(yong)(yong)專(zhuan)用(yong)(yong)指針顯示表，精確度(du)高，全部模(mo)塊化(hua)設(she)計，安全可(ke)靠，操作(zuo)維護(hu)及 其(qi)方便。

工件檢測參數

1、工件(jian)規格(ge)：直徑(jing)：34mm      長度：783mm - 881mm

2、探傷范圍：外表面任(ren)意(yi)方(fang)向的缺陷

3、檢(jian)測(ce)速(su)度：約20秒(miao)/I件(jian)（不含人工觀察的時間(jian)）

NATM-2000型熒光磁粉探傷機主要技術參數

1、周向磁化電(dian)(dian)流：AC：0-2000A有效值，指針顯示(shi)，帶(dai)斷電(dian)(dian)相位控制；

2、縱向磁化磁勢：AC：0-12000ATW效值(zhi)，指針顯示(shi)，帶斷電相位控(kong)制；

3、電源：三相(xiang)四(si)線(xian)380V±10% 50Hz；

4、磁化方式：周向(xiang)磁化、縱向(xiang)磁化、復合磁化；

5、暫載率：325%,連(lian)續磁化時間最(zui)大3S；

6、磁化靈(ling)敏度(du)：A型15/50試片清晰(xi)顯(xian)示；

7、控制(zhi)方式：手動(dong)、自動(dong)；

8、工作節拍：約(yue)20 W1件(不含人工觀察的時間)；

9、電極間距：0-1000mm；

10、電極運動方式：氣(qi)動；

11、退(tui)磁方式：衰減式；

12、退磁效果：W3Gs；

13、紫外線強度：距光(guang)源380mm工(gong)件表面處強度^2000pW/cm2；

14、外形尺寸：

       主機：1800 (L) X800 (W) X 1400 (H) mm；

       含暗室(shi)尺(chi)寸：2100 (L) X 1650 (W) X2200 (H) mm；

15、氣源：0.4-0.7Mpa；

16、使用(yong)環境條件：溫度：-5°C?+45°C。

NATM-2000型熒光磁粉探傷機的構成

主(zhu)要由電氣控制系(xi)統(tong)(tong)、電源系(xi)統(tong)(tong)、輔助操作系(xi)統(tong)(tong)、噴(pen)淋磁(ci)化系(xi)統(tong)(tong)、磁(ci)懸液循環系(xi)統(tong)(tong)、暗房熒光(guang)觀察系(xi)統(tong)(tong)、退 磁(ci)系(xi)統(tong)(tong)等幾大部分組成。

電氣控制系統

設(she)(she)(she)備(bei)(bei)(bei)(bei)(bei)(bei)(bei)的(de)(de)(de)控(kong)(kong)制(zhi)系統(tong)為設(she)(she)(she)備(bei)(bei)(bei)(bei)(bei)(bei)(bei)的(de)(de)(de)控(kong)(kong)制(zhi)中心，集中安裝(zhuang)(zhuang)(zhuang)在設(she)(she)(she)備(bei)(bei)(bei)(bei)(bei)(bei)(bei)的(de)(de)(de)底部，設(she)(she)(she)備(bei)(bei)(bei)(bei)(bei)(bei)(bei)所有(you)操作控(kong)(kong)制(zhi)均由控(kong)(kong)制(zhi)系統(tong)完(wan)成。控(kong)(kong)制(zhi)系統(tong)包括設(she)(she)(she)備(bei)(bei)(bei)(bei)(bei)(bei)(bei)控(kong)(kong)制(zhi)面板(ban)(ban)(ban)(ban)(ban)、輔(fu)(fu)助操作面板(ban)(ban)(ban)(ban)(ban)和控(kong)(kong)制(zhi)電(dian)(dian)(dian)(dian)路(lu)配電(dian)(dian)(dian)(dian)板(ban)(ban)(ban)(ban)(ban)。控(kong)(kong)制(zhi)面板(ban)(ban)(ban)(ban)(ban)位(wei)(wei)于設(she)(she)(she)備(bei)(bei)(bei)(bei)(bei)(bei)(bei)的(de)(de)(de)左前(qian)方，上(shang)面裝(zhuang)(zhuang)(zhuang)有(you)設(she)(she)(she)備(bei)(bei)(bei)(bei)(bei)(bei)(bei)電(dian)(dian)(dian)(dian)源(yuan)(yuan)開關(guan)(guan)、電(dian)(dian)(dian)(dian)源(yuan)(yuan)指(zhi)示燈、周向(xiang)磁化(hua)(hua)(hua)電(dian)(dian)(dian)(dian)流(liu)電(dian)(dian)(dian)(dian)流(liu)表、縱(zong)向(xiang)磁化(hua)(hua)(hua)電(dian)(dian)(dian)(dian)流(liu)電(dian)(dian)(dian)(dian)流(liu)表、周向(xiang)磁化(hua)(hua)(hua)電(dian)(dian)(dian)(dian)流(liu)調(diao)節(jie)電(dian)(dian)(dian)(dian)位(wei)(wei)器(qi)(qi)、縱(zong)向(xiang)磁化(hua)(hua)(hua)電(dian)(dian)(dian)(dian)流(liu)調(diao)節(jie) 電(dian)(dian)(dian)(dian)位(wei)(wei)器(qi)(qi)、手(shou)動(dong)(dong)/自(zi)動(dong)(dong)轉換(huan)開關(guan)(guan)、自(zi)動(dong)(dong)程(cheng)序啟動(dong)(dong)開關(guan)(guan)、復位(wei)(wei)開關(guan)(guan)以(yi)及設(she)(she)(she)備(bei)(bei)(bei)(bei)(bei)(bei)(bei)的(de)(de)(de)各(ge)功(gong)(gong)能開關(guan)(guan)等。 輔(fu)(fu)助操作面板(ban)(ban)(ban)(ban)(ban)安裝(zhuang)(zhuang)(zhuang)在設(she)(she)(she)備(bei)(bei)(bei)(bei)(bei)(bei)(bei)的(de)(de)(de)前(qian)面，上(shang)面裝(zhuang)(zhuang)(zhuang)有(you)自(zi)動(dong)(dong)程(cheng)序啟動(dong)(dong)開關(guan)(guan)、復位(wei)(wei)開關(guan)(guan)以(yi)及設(she)(she)(she)備(bei)(bei)(bei)(bei)(bei)(bei)(bei)噴(pen)淋磁化(hua)(hua)(hua)系統(tong)的(de)(de)(de)各(ge)功(gong)(gong)能開關(guan)(guan)等。控(kong)(kong)制(zhi)電(dian)(dian)(dian)(dian)路(lu)配電(dian)(dian)(dian)(dian)板(ban)(ban)(ban)(ban)(ban)位(wei)(wei)于機械床(chuang)身(shen)系統(tong)下面的(de)(de)(de)前(qian)側，設(she)(she)(she)備(bei)(bei)(bei)(bei)(bei)(bei)(bei)的(de)(de)(de)主電(dian)(dian)(dian)(dian)路(lu)空氣開關(guan)(guan)、交(jiao)流(liu)接觸器(qi)(qi)、同步電(dian)(dian)(dian)(dian)源(yuan)(yuan)信號變(bian)壓器(qi)(qi)、可編程(cheng)控(kong)(kong)制(zhi)器(qi)(qi)PLC、可控(kong)(kong)硅專用(yong)觸發線(xian)路(lu)板(ban)(ban)(ban)(ban)(ban)、可控(kong)(kong)硅以(yi)及各(ge)功(gong)(gong)能執行器(qi)(qi)件交(jiao)流(liu)接觸器(qi)(qi)、中間繼(ji)電(dian)(dian)(dian)(dian)器(qi)(qi)、保護斷路(lu)器(qi)(qi)、電(dian)(dian)(dian)(dian)機保護斷路(lu)器(qi)(qi)等全(quan)部集中裝(zhuang)(zhuang)(zhuang)配在控(kong)(kong)制(zhi)電(dian)(dian)(dian)(dian)路(lu)配電(dian)(dian)(dian)(dian)板(ban)(ban)(ban)(ban)(ban)上(shang)。

磁懸液噴灑及回收系統

磁(ci)(ci)(ci)懸液(ye)(ye)噴灑及(ji)回收(shou)系統由儲液(ye)(ye)箱(xiang)、攪拌(ban)泵、抽液(ye)(ye)泵、集液(ye)(ye)斗、輸(shu)液(ye)(ye)管、咻噴 頭、濾(lv)網(wang)等組(zu)成。儲液(ye)(ye)箱(xiang)亦由非磁(ci)(ci)(ci)性材料不銹鋼制成，不產(chan)生(sheng)磁(ci)(ci)(ci)懸液(ye)(ye)的吸附沉(chen)淀。釆用磁(ci)(ci)(ci)懸液(ye)(ye)的回流進行攪拌(ban)，這(zhe)樣不損傷熒光磁(ci)(ci)(ci)粉。磁(ci)(ci)(ci)懸液(ye)(ye)儲液(ye)(ye)箱(xiang)容量為50Lo

暗室熒光系統

設備的(de)(de)熒光(guang)觀(guan)察系統由暗室(shi)、熒光(guang)燈等(deng)組成。暗室(shi)釆(bian)用方形鋼管骨架(jia)，遮光(guang)布簾(lian)制作，保證暗室(shi)的(de)(de)遮光(guang)效果。

熒光燈釆(bian)用LED熒光燈，紫外線(xian)強度高(gao)，照射面(mian)積大(da)，光源(yuan)分布(bu)均勻，大(da)面(mian)積高(gao)強度熒光燈確保距光源(yuan)380mm工(gong)(gong)件表面(mian)處紫外線(xian)強度^2000MW/cm2o 安裝在觀察工(gong)(gong)位上方(fang)，進行(xing)工(gong)(gong)件的(de)觀察檢查。

NATM-2000型熒光磁粉探傷機制造標準

1、用戶現場和需方實際(ji)探傷工(gong)藝要(yao)求。

2、中華人民(min)共和(he)國磁粉探傷(shang)機《GB3721-83》標準，

機械工業部行業磁粉探傷機《JB/T8290-2011》標準(zhun)， 行業《GB/T15822.1?3》標準(zhun)。

3、ISO-9001質量體系認證文件。

NATM-2000型熒光磁粉探傷機培訓及服務

1、操(cao)作培訓：由(you)飛泰在買(mai)方(fang)安(an)裝(zhuang)現場對操(cao)作人員(yuan)進行設(she)備操(cao)作培訓，保證使用人員(yuan)能熟練操(cao)作該設(she)備。

2、維(wei)修(xiu)培訓：由飛泰負責向買(mai)方(fang)維(wei)修(xiu)人(ren)員(yuan)提供(gong)設備維(wei)護及故(gu)障(zhang)排除(chu)等(deng)方(fang)面的培訓，保證(zheng)維(wei)修(xiu)人(ren)員(yuan)能排除(chu)正常的設備故(gu)障(zhang)。

3、質保期(qi)起始時間為(wei)(wei)買(mai)方(fang)對設(she)備進行(xing)終(zhong)驗收(shou)合格(ge)之日起計(ji)算，保修(xiu)期(qi)為(wei)(wei)12個月(yue)（包括電氣控制系(xi)統、磁化電源、夾(jia)緊磁化裝置等），在(zai)保修(xiu)期(qi)內如因飛泰制造原因引(yin)起的(de)故障，飛泰將無條(tiao)件到設(she)備現場進行(xing)免費維(wei)(wei)修(xiu)。如因買(mai)方(fang)使用不當造成的(de)損壞，飛泰在(zai)維(wei)(wei)修(xiu)過程中(zhong)只收(shou)取相應的(de)成本費用。

4、當設(she)備發生故障并通知飛(fei)泰后，飛(fei)泰在8小時內(nei)回復買(mai)方，告知具體的解決措施，接(jie)到買(mai)方維修通知24小時內(nei)抵(di)達現場(chang)服(fu)務(wu)。

5、保(bao)修期滿(man)后，飛泰對設備實行(xing)終(zhong)身維修服務。